Super Duplex Steel Flanges

Super Duplex Steel Flanges
Details:
Product Name:Super Duplex Steel Flanges
Material:S32250 duplex stainless steel (austenite + ferrite) offers excellent chloride/sulfide resistance and 650-800MPa tensile strength.
Applicable scenarios:Oil&gas (offshore/sour gas), chemical, marine, desalination, municipal wastewater.
Implementation standards:ASTM A182, ASME B16.5.
Services:Custom sizes/treatments, certifications, MOQ 1, 7-20 days lead time.
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Description
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Products Description

 

Our Super Duplex Steel Flanges deliver exceptional performance where standard steels fail. With a robust composition of 25% chromium, 7% nickel, and 4% molybdenum (per ASTM A182/A479), these flanges achieve tensile strengths of 750-895 MPa – nearly double common 316L stainless steel.

The secret? The balanced ferritic-austenitic microstructure provides 42+ PREN (Pitting Resistance Equivalent), proven to withstand chloride levels exceeding 100,000 ppm in ASTM G48 testing. For offshore or chemical applications, this means 10+ years service life where standard flanges crack within 2-3 years. Every batch includes third-party mill test reports validating corrosion resistance and mechanical properties.

In corrosion tests (per ASTM G48 Method C), they handle 6% ferric chloride at 50°C for 300+ hours without damage. That's why they're a top pick for offshore platforms, desalination plants, and chemical reactors. For wholesalers, this means you can supply clients with the most demanding conditions, knowing these flanges will outlast cheaper alternatives by 10+ years.
 

Factory Processing

 

We offer two key finishes: pickled (ASTM A380) to boost corrosion resistance and 2B mill finish (Ra 0.4-0.8μm, ASTM B46.1) for general use. The pickling process removes forging scale and creates a 10-12μm passive layer, which cuts corrosion rates by 40% compared to untreated surfaces.

Our CNC machining ensures tight tolerances: flange face flatness stays within 0.02mm/100mm (ASME B16.5), and bolt holes line up with ±0.1mm accuracy. Every flange gets an ultrasonic test (ASTM E213) to check for internal flaws, and we add protective caps to keep the sealing surface scratch-free during shipping.

 

Production Strength

 

As a Chinese manufacturer with 10 years supplying EU offshore and energy sectors, we run 6 specialized forging lines and 8 CNC machining centers, with an annual capacity of 4,000 tons-one of the few factories globally that can consistently produce large-diameter super duplex flanges (up to 48 inches).

Our in-house lab uses X-ray fluorescence (XRF) to verify chemical composition, ensuring every batch hits the exact chromium and molybdenum levels needed for that super duplex strength. We keep 300-500 tons in stock at our Qingdao warehouse, with real-time inventory updates online, and FOB Qingdao shipments for in-stock flanges leave within 5 days.

 

Factory Commitments

 

Orders over 50 tons get a 7% discount, plus free pickling and 24% off sea freight.

Here's our guarantee: If any Super Duplex Steel Flanges fail to meet ASTM A182 mechanical standards or shows pitting corrosion within 10 years, we'll replace it within 7 days and cover all shipping costs. We also lock prices for 60 days on bulk orders, so market swings won't eat into your margins.

 

Product Parameters

 

Parameter

Details

Product Name

Duplex steel flange

Tensile Strength

750-895MPa

Pressure Rating

Class 150, 300, 600, 900

Nominal Diameter

DN15 - DN600 (1/2" - 24")

Flange Types

Weld Neck (WN), Socket Weld (SW), Threaded Flanges, Blind Flanges

Sealing Face Type

Raised Face (RF), Flat Face (FF), Tongue and Groove (TG)

Standards Compliance

ASTM A182, ASME B16.5

 

Material Performance Comparison

 

Material

Tensile Strength (MPa)

Chloride Resistance

Sulfide Resistance

Acid Resistance

S32250 (F61)

650-800

Excellent

Excellent

Excellent

316 Stainless Steel

515-620

Good

Moderate

Good

Carbon Steel (A105)

400-550

Poor

Poor

Poor

 

Service and Customization

 

Service Type

Options

Lead Time

Custom Sizing

Non-standard diameter, thickness, pressure rating

10-15 days

Surface Treatment

Pickling passivation, Anti-corrosion coating, Electropolishing

3-5 days

Certifications

MTR, PMI Testing, Hydrostatic Testing, ISO 9001

Included

Packaging

Wooden crates, Pallets with shrink wrap, Custom logo packaging

1-2 days

Order Flexibility

MOQ 1 piece, Sample orders, Urgent orders available

7-20 days

 

Product Application and Selection

 

Industry

Recommended Pressure Rating

Key Requirements Addressed

Oil & Gas (Offshore)

Class 600-900

Resistance to H₂S, seawater, high pressure

Chemical Processing

Class 300-600

Acid/alkali corrosion resistance

Marine Engineering

Class 150-300

Saltwater durability

Desalination Plants

Class 300-600

Chloride resistance

Municipal Wastewater

Class 150-300

Sewage/chemical corrosion resistance

 

Product Display

 

Product Display

 

Packing and Delivery

 

Packing and Delivery

 

Factory Display

 

Factory Display

 

Partner Reviews

 

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Flange Production Flow Chart

 

Flange Production Flow Chart

 

FAQ

1. What are Super Duplex Steel Flanges?
Super Duplex Steel Flanges are pipe connection components made from super duplex stainless steel, offering a combination of high mechanical strength and excellent resistance to corrosion, pitting and chloride-containing environments.

2. What grades are commonly used for Super Duplex Steel Flanges?
Common grades include UNS S32750 (2507) and UNS S32760, depending on the required standard, mechanical properties and application.

3. What standards are available for Super Duplex Steel Flanges?
Super Duplex Steel Flanges can be manufactured according to standards such as ASTM A182 for forged stainless steel flanges, with dimensions commonly specified according to ASME B16.5 or other applicable flange standards.

4. What types of Super Duplex Steel Flanges are available?
Common types include Weld Neck Flanges, Slip-On Flanges, Blind Flanges, Socket Weld Flanges, Threaded Flanges, Lap Joint Flanges, Orifice Flanges and RTJ Flanges.

5. Where are Super Duplex Steel Flanges used?
They are commonly used in oil and gas, petrochemical, chemical processing, marine, offshore, desalination and water-treatment systems, particularly where high strength and corrosion resistance are required.

6. What information is needed to order Super Duplex Steel Flanges?
Customers should provide the material grade, flange type, nominal pipe size (NPS), pressure class or PN rating, facing type, applicable standard, quantity and any special testing or certification requirements.

 

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